Post by Jack HuntPost by Jack HuntFrom what Larry L. says, only a replacement line-bored head would cure
the problem.
No such head exists, and never has. The 86s had line bored cam holders. They
failed too. Larry is full of sh!t, which I have told him on several occasions.
But Larry is like a parrot. It's the only song he knows and he sings it
whenever he can. He doesn't let a little thing like accuracy get in the way. He
read that crap in a book somewhere and just went off the deep end about it.
Post by Jack HuntI like Larry, but personally, I have my doubts that a new head "fix"
ever existed, and I never heard about Honda hand-matching problem
bikes until a year ago when he wrote about it.
That's because it wasn't the root of the problem. The problem was that the oil
to the cams first had to go through the transmission bearings and then get run
through a soldered t-joint and up to the heads. There often wasn't 5psi of
pressure left by the time the oil got through the transmission and if there was
a restriction where solder had partially plugged that t-joint, no amount of
modification was going to help. If the oil isn't available, it's not going to
get there.
There was never a new head. I have asked him point blank many times what
someone can do to an existing engine and he starts with that line boring crap.
There is no way to line bore an existing pre-86 head. It has never been done.
Doesn't stop Larry, though.
Post by Jack HuntIf my dealer heard
about a fix it I'm sure they would have at least helped with parts
matching that Larry spoke of. I got nothing. I just learned to replace
cam$ every 10,000 miles.
Starting in 87, Honda redesigned the oiling system to route more oil to the
heads, bypassing the transmission. End of problem. Also around the same time
they started line boring the cam holders. Casual users couldn't see the
redesigned oiling system but they could see those half-moon rubber plugs and
pointed to them as the cure to the problem.
Honda never endorsed the oil mods, they are all aftermarket. The first one was
built, oddly enough, by someone looking at a V-4 Honda race bike at Laguna Seca
and copying what they saw there. Honda would do it to their own bikes but
wouldn't do it to yours.
Post by Jack HuntTwo of the best days of my life: They day I bought that bike and the
day I got rid of it.
I have seen several V-4 Hondas with over 100,000 miles on them with no
modifications whatsoever. I have seen others that croaked with less than 10,000
miles. I had some pitting on my 750 and an oil mod stopped that. I rode it
another 50,000 miles and it's still on the road almost 10 years later. I have
moved on to other bikes but my wife still has a 500 Interceptor with that
engine. AAMOF, there are 3 V-4 Hondas, all running and street legal, parked
behind my house right now.
I have had a 1983 750 Magna, a 1985 1100 Magna, and a 1985 1100 Sabre. My wife
had a 1985 1100 Magna when we got married. She traded it for a 1994 750 Magna
and later got a 1986 500 Interceptor. None of them have ever needed cams. You
can't allow the valve adjustment to close up, it keeps the oil wiped off the cam
lobes if they get tight enough to rub the rocker arms all the time and leads to
early failure. Adjust the valves at least once a year, setting them at .005 to
.006" cold. You can't afford not to.
The special Honda tool for holding the cams up while adjusting the valves was
snake oil and didn't help anything. Don't waste your time or money getting one.
Post by Jack HuntFor the OP; Listen real closely to the motor. If the top-end has lots
of valve clatter
Nope. That can be a symptom but not always. It might just need a valve
adjustment. You need two feeler gauges. Set the valves to .005-.006" cold.
Look for pitting and scoring on the cam lobes and followers. If you have
pitting or scoring, install an oil mod. If they're smooth and shiny, just ride
it.
Post by Jack Huntand/or has no ability to make power close to it's
red-line, steer clear.
That could just be clogged main jets, a common problem with bikes that haven't
been started in a few months.
--
Jack Hunt IBA#12795, STOC 1870
'99 ST1100, FaST Forward
'95 Suzuki DR250SE
http://www.huntslodge.com